Manufacturing and Assembly
The manufacturing of Hazelett casters and related plant equipment, caster
components and spare parts is performed in a complete machining and assembly
shop. Replacement caster belts are manufactured
in an adjacent facility employing diverse specialized equipment and processes.
Full Design/Manufacturing Services
*Capabilities for complete engineering design, manufacture, painting,
assembly, testing of equipment, and export crating.
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Three
Horizontal Boring Mills |
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One |
Two |
Three |
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Maximum
RPMs |
975
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300 |
1020 |
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Spindle
Diameter |
5"
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6" |
6" |
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Table
Size |
5
x 8' |
5
x 12' |
5
x 12' |
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Horsepower
|
25
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25
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40 |
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Travel
Distances: |
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Table
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83"
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120"
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138" |
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Head
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68"
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81"
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81" |
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Saddle
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57" |
84" |
67" |
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Spindle
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36"
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48"
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36" |
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Turning
Lathes |
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1
CNC Heavy Duty Lathe-32" Swing x 157" Between Centers
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1
Heavy Duty Lathe-42" Swing x 120" Between Centers |
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4
CNC Lathes - 14" Swing: |
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1,
40" Between Centers |
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2,
80" Between Centers |
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2,
120" Between Centers |
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*
Miscellaneous Intermediate-Sized Lathes |
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Milling |
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4 CNC Mills: |
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760V,
Part Envelope Size 30" L x 16" W x 19" H |
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1000V,
Part Envelope Size 41" L x 20" W x 22" H |
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1500V,
Part Envelope Size 60" L x 30" W x 29" H |
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2000V,
Part Envelope Size 80" L x 30" W x 27" H |
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Various Small Bridgeport Mills |
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Grinding/Sawing |
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Various Automatic and Semi-Automatic Grinders & Saws |
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Flame
Cutting |
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CAD/CAM Cutting System: |
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Plasma
and Oxyfuel Precision Controlled Cutting |
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7'
to 15' Cutting Widths |
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0.06"
to 6" Thick for Steel |
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0.06"
to 1.5" Thick for Aluminum and Stainless |
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Shear |
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Up
To a 9'6" Plate Width |
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Maximum
Thicknesses: |
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Steel:
0.25” |
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Stainless
Steel: 0.06” |
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Aluminum:
0.31” |
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Flame
and Plasma Spraying |
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2,
40kw Power Supply's |
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1,
80kw Power Supply |
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Hand
Held and Auto |
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Welding |
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Precision
TIG, Stick and MIG Welders |
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Certified
Welding Capabilities |
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Capable
of Welding Steel, Stainless Steel and Aluminum |
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MIG
Feed Overlay |
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10'
Auto Seam Welding 350 amp (AC-DC) |
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Hot Metal Testing |
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Two
Electric Ovens: |
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One
with Maximum Temperature of 2800°F 9" x 9" x 9" |
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Melting
Pot 100 lbs. Capacity 2500°F |
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Water
Pumps |
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Two
250hp Vertical Wet Sump Pumps Capable of Delivering 85 psi at 4,300 Gallons
per Minute |
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One
150hp Horizontal End Suction Pump Capable of Delivering 60 psi at 3, 800
Gallons per Minute |
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Test
Pit |
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24'
x 34' x 9', 32,000 Gallon Capacity |
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Overhead
Cranes |
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Two
(2) Twenty-Ton Capacity, Running Full Shop Length |
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Several
Jib Cranes |
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Tensilometer |
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5,000-Pound
Maximum Pulling Force |
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Metallographic
Laboratory |
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Capable
of micro-and macro-observation of metallurgical structures. |
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Includes
equipment to prepare samples for study. |
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Additional
equipment/capabilities available on request. |
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Blasting |
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Grit-blasting
capability with 16'w x 14'h x 27'l blasting booth. |
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Aluminum
oxide grit with #10- to #40- grit finish range. |
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Painting |
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Cross-flow
pressurized booth 16'w x 14'h x 28'l |
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